Post by StarDustI think, I have a solution checking squareness within 5 micron or .
00025", using our 12" Ultradex or a precision granite angle plate.
Have to try it Monday!
JS:
Let me copy the relevant parts of a couple of posts I made years ago.
With some editing to combine them.
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Back in the ages of antiquity, when I was making progressive
punch press dies and surface grinding die blocks to
tenths, I made a pretty solid indicator stand. It has a 3" X 4"
X 1" thick block for a base (shaped sort of like a boat. The stem is
5/8 dia. The underside is relieved in the central area except for
about a .200 lip all around the perimeter of the bottom. There is no
fine adjustment (for rigidity purposes), but you can get pretty
proficient tightening up the indicator clamp to get close enough that a
bezel turn can bring it in (get a clamp with a large knob).
The rear of the indicator stand has a .050 X .050 thick lip to
check die blocks (or anything really) for squareness. I had it black
oxided so it wouldn't rust.
This may be difficult to communicate, but I'll give it a shot. You
place an object (say a 1-2-3 block) which you want to check the
squareness of, against the step. Zero your indicator (tenth indicator)
on the side of the block close to the top. Flip the block or part over
180 degrees (top for bottom), and again place it against the .050 step
on the indicator stand making a good solid sliding contact, and note
the reading on the indicator. If it reads zero then the block is
reasonably square within the accuracy of the tools you're using, if it
reads like .00024, then the block is .00024/2 or .00012 out of square.
The indicator can be set to zero ahead of time with a master square,
then the out of squareness can be read directly off the indicator. Or
you can set it half the total indicator reading of your part to be
close to zero. You should also check your block or part in the middle
just in case the side of the block or part is bowed.
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Now for your glass part you would do essentially the same thing. I'm
assuming that the part is reasonably flat. Any significant out of
flatness condition will throw off your squareness checking when using
this method.
http://longislandindicator.com/p43.html
I have the Compac 215GA .0001 indicator show in the first picture at
the above site. It has a 1.58 dial diameter, and a 0-2-0 travel in one
revolution whereas most other .0001 indicators have 0-4-0 for one
revolution. It makes it much easier to read. You'd probably need a
metric equivalent or just convert your tolerance to Imperial.
Anyway, that kinda meets your original requirement of a cheap way to
check for squareness without breaking the bank.
--
BottleBob
http://home.earthlink.net/~bottlbob